Batteries
The large variation in size and type
of
batteries makes their recycling
extremely difficult: they must first be
sorted into similar kinds and each kind
requires an individual recycling
process. Additionally, older batteries
contain mercury and cadmium, harmful
materials which must be handled with
care.
Lead-acid batteries, like those used
in automobiles, are relatively easy to
recycle and many new lead-acid batteries
contain a high percentage of recycled
material.
Biodegradable
waste
Biodegradable waste can be recycled
into useful material by biological
decomposition. There are two mechanisms
by which this can occur. The most common
mechanism of recycling of household
organic waste is home composting or
municipal curbside collection of green
wastes sent to large scale composting
plants.
Alternatively organic waste can be
converted into biogas and soil improver
using anaerobic digestion. Here organic
wastes are broken down by anaerobic
microorganisms in biogas plants. The
biogas can be converted into
renewable electricity or burnt for
environmentally friendly heating.
Advanced technologies such as mechanical
biological treatment are able to sort
the recyclable elements of the waste out
before biological treatment by either
composting, anaerobic digestion or
biodrying.
Electronics
disassembly and reclamation
The direct disposal of electrical
equipment — such as old
computers and mobile phones — is
banned in many areas due to the toxic
contents of certain components. The
recycling process works by mechanically
separating the metals, plastics and
circuit boards contained in the
appliance. When this is done on a large
scale at an electronic waste recycling
plant, component recovery can be
achieved in a cost-effective manner.
Electronic devices, including
audio-visual components (televisions,
VCRs,
stereo equipment),
mobile phones and other hand-held
devices, and
computer components, contain
valuable elements and substances
suitable for reclamation, including
lead,
copper, and
gold. They also contain a plethora
of toxic substances, such as
dioxins,
PCBs,
cadmium, chromium,
radioactive isotopes, and mercury.
Additionally, the processing required to
reclaim the precious substances
(including incineration and acid
treatments) release, generate and
synthesize further toxic by-products.
In the United States, an estimated
70% of heavy metals in landfills come
from discarded electronics.
Some
regional governments are attempting to
curtail the accumulation of electronics
in landfills by passing laws obligating
manufacturers and consumers to recycle
these devices,
but because in many cases safe
dismantlement of these devices in
accordance with
first world safety standards is
unprofitable,
historically much of the
electronic waste has been shipped to
countries with lower or less
rigorously-enforced safety protocols.
Places like
Guiyu,
China dismantle tons of electronics
every year, profiting from the sale of
precious metals, but at the cost of the
local environment and the health of its
residents.
Mining to produce the same metals, to
meet demand for finished products in the
west, also occurs in the same countries,
and the United Nations Conference on
Trade and Development (UNCTAD) has
recommended that restrictions against
recycling exports be balanced against
the environmental costs of recovering
those materials from mining. Hard rock
mining in the USA produces 45% of all
toxics produced by all USA industries
(2001 US EPA Toxics Release Inventory).
Printer ink
cartridges & toners
Printer
ink cartridges can be recycled. They
are sorted into different brands and
models which are then resold back to the
companies that created these cartridges.
The companies then refill the ink
reservoir which can be sold back to
consumers. Toner cartridges are recycled
the same way as ink cartridges, using
toner instead of ink. This method of
recycling is highly efficient as there
is no energy spent on melting and
recreating the recycled object itself.
Ferrous metals
Iron and steel are the world's most
recycled materials, and among the
easiest materials to recycle, as they
can be separated magnetically from the
waste stream. Recycling is via a
steelworks: scrap is either remelted in
an Electric Arc Furnace (90-100% scrap),
or used as part of the charge in a Basic
Oxygen Furnace (around 25% scrap).
Any grade of steel can be recycled to
top quality new metal, with no
'downgrading' from prime to lower
quality materials as steel is recycled
repeatedly. 42% of crude steel produced
is recycled material.
Non-ferrous
metals
Aluminum is shredded and ground
into small pieces or crushed into bales.
These pieces or bales are melted in an
aluminum smelter to produce molten
aluminum. By this stage the recycled
aluminum is indistinguishable from
virgin aluminum and further processing
is identical for both.
Due to the high melting point of
aluminum ore, large amounts of energy
are required to extract aluminum from
ore, making the environmental benefits
of recycling aluminum enormous.
Recycling aluminum only results in
approximately 5% of the CO2
that would be released during the
production of raw aluminum. The
percentage is even smaller when
considering the complete cycle of mining
and transporting the aluminum. Also, as
open-cut mining is most often used
for obtaining aluminum ore, mining
destroys large sections of natural land.
An aluminum can is 100% recyclable.
Every time a can is recycled, enough
energy is saved to power a television
for about three hours (compared to
mining and producing a new can).
Glass
Glass bottles and jars are gathered
via curbside collection schemes and
bottle banks, where the glass may be
sorted into color categories. The
collected glass cullet is taken
to a glass recycling plant where it is
monitored for purity and contaminants
are removed. The cullet is crushed and
added to a raw material mix in a melting
furnace. It is then mechanically blown
or molded into new jars or bottles.
Glass cullet is also used in the
construction industry for aggregate and
glassphalt.
Glassphalt is a road-laying material
which comprises around 30% recycled
glass. Glass can be recycled
indefinitely as its structure does not
deteriorate when reprocessed.
Paper
Recycled paper is made from waste
paper, usually mixed with fresh
wood pulp. If the paper contains
ink, it must be deinked. This also
removes fillers, clays, and fiber
fragments.
Almost all paper can be recycled
today, but some types are harder to
recycle than others. Papers coated with
plastic or aluminum foil, and papers
that are waxed, pasted, or gummed are
usually not recycled because the process
is too expensive. Gift wrap paper also
cannot be recycled. Different types of
paper are usually sorted before
recycling, such as newspapers and
cardboard boxes.
Different grades of paper are
recycled into different types of new
products. Old newspapers are usually
made into new newsprint, egg cartons, or
paperboard. Old corrugated boxes are
made into new corrugated boxes or
paperboard. High-grade white office
paper can be made into almost any new
paper product: stationery, newsprint,
magazines, or books.
Sometimes recyclers ask for the
removal of the glossy inserts from
newspapers because they are a different
type of paper. Glossy inserts have a
heavy clay coating that some paper mills
cannot accept. Most of the clay is
removed from the recycled pulp as sludge
which must be disposed. If the coated
paper is 20% by weight clay, then each
ton of glossy paper produces more than
200 kg of sludge and less than 800 kg of
fiber. Uncoated (no clay), recycled
newsprint gives less sludge and more
useable fiber.
Paper can only be recycled a finite
number of times due to the shortening of
paper fibers making the material less
versatile. Often it will be mixed with a
quantity of virgin material, referred to
as
downcycling. This does not
however exclude the material from being
used in other processes such as
composting or
anaerobic digestion, where further
value can be extracted from the material
in the form of
compost or
biogas.
Plastic
Plastic recycling is the process of
recovering scrap or waste plastics and
reprocessing the material into useful
products. Compared to glass or metallic
materials, plastic poses unique
challenges - because of the massive
number of types of plastic, they each
carry a
resin identification code, and must
be sorted before they can be recycled.
This can be costly - while metals can be
sorted using electromagnets, no such
'easy sorting' capability exists for
plastics. In addition to this, while
labels do not need to be removed from
bottles for recycling, lids are often
made from a different kind of
non-recyclable plastic.
Plastics recycling rates lag far
behind those of other items, such as
newspaper and aluminum; consumers are
typically unsure of how to recycle
plastics, and compared to paper and
metals fewer recycling facilities exist.
Textiles
When considering textile recycling
one must understand what the material
consists of. Most textiles are
composites of cotton (biodegradable
material) and synthetic plastics. The
textile's composition will affect its
durability and method of recycling.
Workers sort and separate collected
textiles into good quality clothing and
shoes which can be reused or worn. There
is a trend of moving these facilities
from developed countries to developing
countries.
Damaged textiles are further sorted
into grades to make industrial wiping
cloths and for use in paper manufacture
or material suitable for fiber
reclamation and filling products. If
textile reprocessors receive wet or
soiled clothes however, these may still
be disposed of in a landfill, as the
washing and drying facilities are not
present at sorting units.
Fiber reclamation mills sort textiles
according to fiber type and color.
Color sorting eliminates the need to
re-dye the recycled textiles. The
textiles are shredded into "shoddy"
fibers and blended with other selected
fibers, depending on the intended end
use of the recycled yarn. The blended
mixture is carded to clean and mix the
fibers and spun ready for weaving or
knitting. The fibers can also be
compressed for mattress production.
Textiles sent to the flocking industry
are shredded to make filling material
for car insulation, roofing felts,
loudspeaker cones, panel linings and
furniture padding.
Timber
Recycling timber has become popular
due to its image as an environmentally
friendly product, with consumers
commonly believing that by purchasing
recycled wood the demand for green
timber will fall and ultimately
benefit the environment. Greenpeace also
view recycled timber as an
environmentally friendly product, citing
it as the most preferable timber source
on their website. The arrival of
recycled timber as a construction
product has been important in both
raising industry and consumer awareness
towards deforestation and promoting
timber mills to adopt more
environmentally friendly practices.
Other
Techniques
Several other materials are also
commonly recycled, frequently at an
industrial level.
Ship breaking is one example that
has associated environmental, health,
and safety risks for the area where the
operation takes place; balancing all
these considerations is an
environmental justice problem.
Tires are also commonly recycled.
Used tires can be added to
asphalt, producing road surfaces
that are more durable, create less
traffic noise, and absorb precipitation
better than traditional asphalt. Tires can
also be used to make
rubber mulch, which is used on
playgrounds for safety.
Metal scavenged from automobiles can
also be recycled at an industrial scale.
International Universal Recycling Codes
The communication and identification
are laid out in
International Universal Recycling Codes.
These codes outline what material an
item is made from, to facilitate easier
reprocessing.